Engineered OEM/ODM Storage Systems & Warehouse Racking Solutions
Direct factory-manufactured systems complying with FEM 10.2.02, EN 15512, and RMI design specifications, delivering maximum spatial utilization and certified load safety for heavy distribution hubs.
Customized Heavy Duty Steel Pallets for Warehouse Storage and Forklift Use
Robotic welded, reinforced high-tensile steel pallets featuring 2-way and 4-way forklift entry. Anti-slip deck surface designed for heavy loads, drive-in systems, and automated pallet conveyors.
Drive-In Rack and Drive-Thru Racking Systems Are a Cost-effective Solution to High-density Pallet Storage
Eliminates aisles to maximize warehouse cubic volume up to 80%. Perfect for homogeneous palletized goods, cold stores, and food and beverage manufacturing with Last-In-First-Out (LIFO) or FIFO protocols.
MZG ODM Factory Industrial Warehouse Parts Metal Heavy Duty Storage Organizer Rack Wire Shelving Systems with Wheel
Modular wire mesh shelving on heavy-duty industrial casters. Designed for high airflow, fire sprinkler compliance, fast tool-free assembly, and swift parts picking in assembly plants and maintenance bays.
Xinmiao Industrial Light Duty Steel Pallet Racking System Adjustable Layers Electrostatic Powder Coating
Precision cold-rolled adjustable longspan system designed for commercial distribution, hardware storage, and manual handling centers with electrostatic powder-coated anti-wear finish.
Heavy Duty Double Deep Pallet Racking, Universal Steel Storage Shelves for Factory, Workshop & Cold Room
Increases storage density by 50% compared to standard selective racking by placing two pallet positions back-to-back. Operates with pantograph deep-reach forklift trucks across temperature-controlled facilities.
Pallet Shuttle Rack Is a Deep lane Storage and Retrieval System Which Helps You to Optimise the Storage Capacity
Semi-automated radio shuttle cart moves pallets safely along dedicated sub-lanes. Forklifts remain outside racking aisles, drastically cutting cycle turnaround time and eliminating rack structural collisions.
China Factory Direct Steel Pipe Storage Heavy Duty Cantilever Rack for Sale
Free of front vertical columns, providing uninterrupted horizontal storage for steel tubing, PVC conduits, timber lumber, structural steel channels, and bulky architectural goods up to 5,000 kg per arm.
Heavy-Duty Adjustable Selective Pallet Racking System 1000-3000kg Load Capacity Stacking Warehouse Storage Shelves
Global standard selective racking delivering 100% direct access to every pallet SKU. Configurable beam heights, custom safety accessories, and heavy box-beam geometry for multi-tier fulfillment warehouses.
25+ Years of Certified Racking Engineering & Global OEM/ODM Mastery
Operating from our modern 30,000 m² heavy manufacturing facility in Guangzhou, China, HEDA Shelves engineers and exports high-performance storage infrastructure for international 3PL distributors, agricultural cooperatives, cold-chain hubs, and industrial mega-centers.
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30,000 Metric Tons Monthly Throughput
Fully automated continuous cold-bending lines, multi-station CNC punching presses, and robotic welding guarantee massive capacity and dimensional consistency with zero supply bottlenecks.
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Verified International Standards: CE, ISO 9001 & RoHS
All materials are audited with third-party verified mechanical properties. Uprights and beams are cold-formed from certified Q235B and Q355B structural steel to satisfy rigorous Eurocode and RMI requirements.
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Seismic & Tropical Climate Engineering Safeguards
Our engineering division models custom finite element simulations (FEM) to tailor upright base plates, anchors, and horizontal cross-bracing for active seismic fault zones and coastal saline environments.
Manufacturing Specification Matrix
Factory Direct| Structural Factor | HEDA Industrial Spec | Standard Market Spec |
|---|---|---|
| Steel Grade | Certified Q235B / Q355B Low-Alloy | Commercial Q195 / Scrap Mix |
| Upright Pitch | 50mm / 75mm Precision CNC | Irregular Press Punch |
| Surface Treatment | Pickling + Phosphating + Powder (80µm) | Direct Spray Over Oil (40µm) |
| Deflection Ratio | 1/200 Structural Beam Margin | 1/150 or Unverified Deflection |
| Seismic Damping | Engineered Baseplates & Bracing | Generic Thin Stamping Plates |
| Testing & Audits | FEM 10.2.02, CE 2435-CPR, ISO 9001 | Self-Certified / None |
Our 10-Stage Precision Heavy Racking Manufacturing Process
Every upright frame, support beam, and tie rod follows strict sequential processing to deliver consistent load tolerances and long-term structural integrity in demanding environments.
01. Premium Steel
High-tensile raw steel coils sourced from certified domestic steel mills with metallurgical inspection reports.
02. CNC Slitting
High-speed slitting lines cut coil master rolls into exact strip widths with tight edge burr tolerances under ±0.1mm.
03. Automated Punching
Heavy tonnage multi-punch systems punch standard teardrop, butterfly, or omega hole arrays at continuous 50mm or 75mm intervals.
04. Cold Roll Forming
Custom 24-station rolling pass machines shape high-load omega uprights with uniform wall thicknesses and minimal residual stress.
05. Beam Fabrication
Twin C-channel interlock box beams are rolled, clamped, and welded to heavy multi-claw connectors for robust structural engagement.
06. Robotic Welding
Industrial robotic MIG arms execute consistent multi-pass welding runs without human error, cold spots, or spatter.
07. Acid Pickling
Full chemical immersion degreasing and pickling dissolves mill scale, carbon deposits, and oxidation before coating.
08. Phosphatizing
Micro-crystalline phosphate conversion creates a protective layer that ensures strong powder adhesion and corrosion resistance.
09. Powder Curing
Electrostatic powder coating baked in 200°C tunnels forms a uniform 80-120µm polymer shield resistant to scratching and chemical abrasion.
10. Ultrasonic QC
Dimensional checks, weld ultrasonic testing, load deflection validation, and export sea-worthy strapping.
Future Trends in Pallet Racking & Global Warehouse Procurement
Modern warehousing demands higher volumetric efficiency and tighter integration between static steel systems and automation. Below are the key shifts shaping global procurement through 2030.
1. Transition to AS/RS & Shuttle-Ready Profiles
Static selective racks are increasingly being replaced by high-density, semi-automated deep-lane radio shuttle systems and fully integrated crane-based AS/RS structures. Structural beams now require tighter manufacturing tolerances to accommodate high-speed autonomous shuttle carts and automated guided vehicles (AGVs) without mechanical jamming.
2. Cold-Chain Optimization & Sub-Zero Metallurgy
The rapid expansion of temperature-controlled pharmaceutical and frozen food distribution centers requires specialized steel grades. Standard cold-rolled structural steel can suffer brittle fracture below -25°C. Specifying low-temperature impact-resistant alloy variants, along with hot-dip galvanized or zinc-rich primer finishes, has become critical to combat corrosive condensation.
3. Modular Multi-Tier Mezzanine Hybridization
Urban industrial land costs have accelerated the demand for vertical cube utilization. Facilities are combining pallet-supported multi-tier mezzanines with overhead picking walkways. This hybridization delivers bulk pallet capacity at lower tiers while supporting thousands of manual carton picking locations on upper levels, fully avoiding new civil construction costs.
Seamless Engineering to Site Handover: Our Export Methodology
Exporting heavy industrial steel demands transparent coordination, detailed structural engineering documentation, and container-optimized packaging.
CAD Data Analysis & 3D Modeling
We review your building layouts, column locations, clear ceiling heights, slab load capacities, and forklift specs to build accurate 2D CAD layouts and 3D architectural models.
Structural Calculations & Seismic Sizing
Our engineers calculate dynamic and static load forces according to local building codes, adjusting upright dimensions, baseplate anchors, and vertical braces for your area's seismic risks.
Container Loading & Sea Packing
All parts are bundled and packed with heavy steel strapping, edge protectors, and corrugated wrap. Components are arranged for quick offloading and customs inspection at your port.
Installation Support & Remote Supervision
Each shipment includes numbered assembly drawings and bills of materials. We provide remote video guidance and can dispatch on-site assembly supervisors for large facilities.
Pallet Racking Procurement & Engineering FAQ
Key structural, finish, seismic, and logistical questions from global procurement teams, warehouse architects, and 3PL facility managers.
Q. How are seismic upright sections and baseplates engineered?
We determine upright gauges and baseplate footprints by reviewing your site's ground acceleration factors, soil conditions, and concrete slab specifications. Heavy seismic designs incorporate oversized baseplates, high-grade chemical anchor bolts, and reinforced diagonal truss bracing that dissipate lateral dynamic forces and prevent racking collapse.
Q. What finish is recommended for humid, coastal, or cold storage conditions?
For ambient distribution centers, our 9-stage electrostatic powder coating provides durable abrasion and scratch resistance. For continuous sub-zero blast freezers, outdoor yards, or high-humidity coastal facilities, we provide hot-dip galvanizing per ISO 1461, forming an alloyed zinc coating that guards against rust even when scratched.
Q. How does HEDA prevent container shipping damage on sea freight?
Upright frames are nested in structural cradles; beams are packed flange-to-flange with protective foam spacers; and small accessories like baseplates, safety drop pins, and row spacers are boxed and palletized. This layout keeps parts secured inside 40ft High Cube containers during transit and speeds up forklift offloading on arrival.
Q. What warehouse data is required for a turnkey CAD proposal?
Please provide building dimensions, column grid spacing, clear height to the lowest overhead obstruction or sprinkler head, concrete slab compressive strength, pallet dimensions (depth, width, height including load), maximum pallet weight, forklift model and turn radius, and target SKU counts.
Q. Can HEDA match existing upright tear-drop or omega pitch patterns?
Yes. As an OEM/ODM provider, our multi-roll forming stations can produce traditional American teardrop patterns, European 50mm and 75mm omega slots, and customized Australian standard connection heads. We can supply direct replacement components and seamless additions that fit your existing racking systems.
Q. What certification and load safety documentation do you provide?
We supply material test certificates verifying yield and tensile properties for every coil batch, CE Declarations of Performance, ISO 9001 quality audit documentation, finite element stress calculation reports, and recommended safe working load plaques to fix to rack aisle frames.
Maximize Your Warehouse Cubic Volume & Structural Safety
Send your building dimensions, pallet load parameters, or layout files. Our engineering team will supply a complete 2D/3D CAD layout, structural load analysis, and factory-direct pricing within 24 business hours.
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